Many construction sites today rely on diesel generators for onsite power generation, leading to carbon emissions. This is particularly true for remote projects that do not have access to the electrical grid. Hydrogen can therefore play an important role in reducing the industry’s dependence on fossil fuels and meeting net zero targets by reducing emissions through electrification. Hitachi Energy is developing hydrogen-to-power solutions, and the HyFlex Hydrogen Power Generator is central to this.
Recently, Hitachi Energy collaborated with one of the world’s leading project development and construction groups, Skanska, to support the decarbonization of their construction site at the Port of Gothenburg in Sweden using its HyFlex generator.
The HyFlex unit uses green hydrogen supplied by Linde Gas to generate clean electricity for a charging station that supplies power to a Volvo electric excavator used for civil work on the site. This pilot project serves as a critical technology demonstration of how the HyFlex generator can help decarbonize heavy industry.
HyFlex is a clean alternative to diesel generators and is completely emission-free during operation – producing alternating current (AC) power, usable heat, and water. HyFlex produces electricity in fuel cells through a chemical reaction between hydrogen and oxygen. Because there is no combustion, harmful Nitrous Oxide (NOx) and Sulfur Oxide (SOx) emissions are also eliminated.
HyFlex can mitigate up to 1,600 tons of diesel fuel annually, reducing 5,800 tons of CO2 emissions. By comparison, a 1 MegaVolt Ampere (MVA) diesel generator uses around 225 kg of diesel and emits 720 kg of CO2 emissions per hour.
The HyFlex generator is highly scalable and includes fuel cell modules, power electronics, cooling, auxiliaries, and an intelligent control system. Hitachi Energy’s technology partner, PowerCell Group, has provided the power modules and know-how in fuel cell integration. The plug-and-play unit is enclosed in an easily transportable container and produces minimal noise during operation.